Rubber Preformer Machine 橡胶预压机
Specifications 参数
1.Preparing blanks before curing 固化前准备空白
2.Labor & compound saving 节省劳动力
3.High precision of 1% by weight 按照重量1%的高精确度
rubber machine - Precision preformer is a kind of high-efficiency and high-precision device for manufacturing rubber blank. It can be used in combination with a wide range of rubber material in extruding rubber blank of mid to high hardness and of intricate shapes such as circle and solid figures. Owing to its high precision volume and low air content, it is capable of producing products ranging from rubber sundries, sealing members, inflating valves, tennis balls and shoe soles.
橡胶机,精密预压机是一种高效率和高精度设备。它可以用来结合各种橡胶材料，挤压橡皮至高硬度和错综复杂的形状,如圆和坚实的形状。由于其高精密的体积和低空气含量,它能够生产橡胶杂件、密封元件,膨胀阀,网球和鞋底等产品。
Structure introduction 结构介绍
The precision preformer is composed of a ram extruder and a rubber blank cutter attached to the ram head. It is also equipped with hydraulic, vacuum, heating, pneumatic and electrical system. While in operation, the first step is to open the ram head and add the preheated prehensile rubber material into the machine from anterior part of the barrel. After that, the ram head is to be closed to adjust the extruding and cutting speed (volume control chart is provided with the machine). Eventually, after vacuumization and cutting, the rubber blank with precise weight will then be obtained.
精密预压机是由一个挤出机和一个橡胶空白刀组成。它还配备了液压、真空、加热、气动和电气系统。在运行时,第一步是要打开ram头并且从前端桶添加预热的适于抓握的橡胶材料。然后,关闭ram头，调整挤压和切割速度(音量控制图随机附带)。最后,经过真空处理和削切,精确的橡胶形状和重量就出炉了。
Technical Parameter 技术参数
|
Machine Model |
JY-150 |
JY-200 |
JY-250 |
JYZ-150 |
JYZ-200 |
JYZ-250 |
|
Barrel Inside Diameter/mm |
150 |
200 |
250 |
150 |
200 |
250 |
|
Total Power/kw |
16 |
16 |
19/22 |
16 |
16 |
19/22 |
|
Hydraulic Pump Motor/kw |
7.5 |
7.5 |
7.5/11 |
7.5 |
7.5 |
7.5/11 |
|
Cutting Machine/kw |
1.5 |
1.5 |
1.5 |
1.5 |
1.5 |
1.5 |
|
Vacuum Motor/kw |
0.75 |
0.75 |
0.75 |
0.75 |
0.75 |
0.75 |
|
Power for Heating/kw |
5 |
5 |
8 |
5 |
5 |
8 |
|
Motor of Hot Water Pump/kw |
0.09 |
0.09 |
0.09 |
0.09 |
0.09 |
0.09 |
|
Conveyer Belt Motor/kw |
0.18 |
0.18 |
0.18 |
0.18 |
0.18 |
0.18 |
|
Compressed Air Pressure/MPa |
0.55 |
0.55 |
0.55 |
0.55 |
0.55 |
0.55 |
|
Max.Compound Extrusion Pressure/MPa |
36.8 |
20.7 |
17.0 |
36.8 |
20.7 |
17.0 |
|
Maximum Barrel Temperature/ |
95 |
95 |
95 |
95 |
95 |
95 |
|
Maximum Die Diameter/mm |
80 |
125 |
190 |
80 |
125 |
190 |
|
Weight limit of Rubber Blank/g |
0.3--100 |
0.3--200 |
0.3--2000 |
0.3--100 |
0.3--200 |
0.3--2000 |
|
Weight Accuracy of Product/% |
±1 |
±1 |
±1 |
±1 |
±1 |
±1 |
|
Maximum Barrel Capacity(SG=1)/Kg |
8-10 |
20-25 |
60-70 |
8-10 |
20-25 |
60-70 |
|
Cutter Speed (r/min) |
35-300 |
35-300 |
23-300 |
35-300 |
35-300 |
23-300 |
|
External Dimensions L*W*H/m |
3.6*1.1*1.6 |
3.6*1.1*1.6 |
5*1.1*1.6 |
3.6*1.1*1.6 |
3.6*1.1*1.6 |
5*1.1*1.6 |
|
Weight/T |
2.9 |
3 |
4 |
2.9 |
3 |
4 |
|
机器型号 |
JY-150 |
JY-200 |
JY-250 |
JYZ-150 |
JYZ-200 |
JYZ-250 |
|
桶内径/mm |
150 |
200 |
250 |
150 |
200 |
250 |
|
总功率/kw |
16 |
16 |
19/22 |
16 |
16 |
19/22 |
|
油压功率/kw |
7.5 |
7.5 |
7.5/11 |
7.5 |
7.5 |
7.5/11 |
|
切割机/kw |
1.5 |
1.5 |
1.5 |
1.5 |
1.5 |
1.5 |
|
真空机/kw |
0.75 |
0.75 |
0.75 |
0.75 |
0.75 |
0.75 |
|
加热器功率/kw |
5 |
5 |
8 |
5 |
5 |
8 |
|
热水泵功率/kw |
0.09 |
0.09 |
0.09 |
0.09 |
0.09 |
0.09 |
|
传送带电机kw |
0.18 |
0.18 |
0.18 |
0.18 |
0.18 |
0.18 |
|
压缩压强/MPa |
0.55 |
0.55 |
0.55 |
0.55 |
0.55 |
0.55 |
|
挤出压力 Pressure/MPa |
36.8 |
20.7 |
17.0 |
36.8 |
20.7 |
17.0 |
|
加热筒最高温度/ |
95 |
95 |
95 |
95 |
95 |
95 |
|
冲模最大直径/mm |
80 |
125 |
190 |
80 |
125 |
190 |
|
橡胶空白重量限制/g |
0.3--100 |
0.3--200 |
0.3--2000 |
0.3--100 |
0.3--200 |
0.3--2000 |
|
产品重量精度/% |
±1 |
±1 |
±1 |
±1 |
±1 |
±1 |
|
最大筒容积(SG=1)/Kg |
8-10 |
20-25 |
60-70 |
8-10 |
20-25 |
60-70 |
|
切割机速度(r/min) |
35-300 |
35-300 |
23-300 |
35-300 |
35-300 |
23-300 |
|
外形尺寸L*W*H/m |
3.6*1.1*1.6 |
3.6*1.1*1.6 |
5*1.1*1.6 |
3.6*1.1*1.6 |
3.6*1.1*1.6 |
5*1.1*1.6 |
|
重量/T |
2.9 |
3 |
4 |
2.9 |
3 |
4 |